Inboard Toggle Clamps to hold stock up to 1-3/4" thick. Heavy duty 1/2" phenolic base (15-3/4" x 15-3/4") will not distort from clamp pressure. dowel PART ONE: THE SLED STEP 1: Panels Q and P require some dados which can be cut with a table saw with a 12 '-wide dado set or a router table. 525 Large Coping Sled holds stock up to 10" wide.Can also be used without the miter bar against your fence. First, i cut a runner 3/4 wide by 1/2 thick from some scrap poplar. Includes an 11-3/4" long 3/4" wide adjustable steel miter bar that mounts in 6 different locations for best placement. My solution was to make a zero clearance sled that runs in the miter gauge slot.
Our largest Coping Sled works on both the router and shaper, either in the miter slot or against the fence.Optional 525S Flip Stop available for repetitive work. Two adjustable feed handles provide firm control over the sled and your work. Hold stock up to 1-3/4" thick, or 2-3/4" with optional 1" Riser Kit. Don't try to cope without it! Inboard Toggle Clamps can be positioned anywhere on the 24" long Ultra Track fence.
ROUTER TABLE SLED FULL
See the assembly and instructions video below for a full explanation.The Woodhaven Coping Sled is the safest and most accurate way to make cope cuts and other cross-cuts on a router table or shaper. The maximum slab thickness is determined by the number of risers (if any) used to mount the side rails, the length of your router bit, and whether or not you are using a 1/2" collect extension. 10' (120") long router sleds include a set of 4' (48") and 6' (72") linear rails. The slab flattening area for each size router sled when using a 2.5" diameter slab flattening bit (like the SpeTool CA-IP-D1/2)* is as follows: Router Sled SizeĨ' (96") long router sleds include two sets of 4' (48") linear rails. The size of the Crafted Elements router sled represents the approximate footprint of the sled components when assembled and reflects the workbench area required to mount it. An optional dust collection shroud and 2.5" boot is available to help catch some of the dust created by slab milling. The router sled is available in lengths of 4', 6', 8' (2 sets of 4' rails) and 10' (4'+6' rails) with cross bar widths of 40", 48" or 60". We also offer a blank "drill it yourself" base plate if you have a router that isn't in our compatibility list. The router base plate features pre-drilled holes for most commonly used routers, making assembly that much quicker. Use any compatible full sized router with a range of commonly available spoil board (slab flattening) bits. The Crafted Elements Router Sled jig comes with everything you need except the router, slab flattening bit, plywood rail risers and workbench. It extends beyond the base and rides against the router table fence. A 3 8-in.-thick clear polycarbonate visor is the reference edge for the sled. Once the initial assembly is completed, the router carriage (sub-assembly) and rails can be setup and ready to go on your existing flat and straight workbench within 2 minutes. The sled has two handles, and three steel toggle clamps that hold your backer block and workpiece firmly against the sledtwo clamps on the fixed support block, and one on the movable block. Save shop space with the easy to attach and detach linear rails. We precision cut and machine 1/2" thick acrylic components for the cross rail brackets and router mount to create a durable, cost effective solution that is going to save you time, money and boost shop efficiency. Our router sled is built with industrial grade 20mm components commonly used in CNC machines, large 3D printers and industrial automation. If you don't have the space or money to buy a large CNC machine ($10K+) or industrial planer ($70K+) then a router based slab levelling jig is a great solution. The Crafted Elements Router Sled (Wood Slab Flattening Mill) is perfect for small wood shops and garage woodworking warriors that have limited space. Consider Buying Our Hardware Kit + Router Base And Sourcing 20mm Rails + Bars Elsewhere If You Need One Sooner.Ĭhoose Using The 'Size' Drop Down Menu Above To See Updated Size, SKU and Price. Complete Router Sleds Are Out Of Stock Until Early August.
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